Egg Flats Machine
The Egg Flats Machine, also referred to as the Egg Filler Flats Machine, is a specialized pulp molding system designed to convert discarded paper into multifunctional Egg Filler Flats, trays, or cartons. This innovative technology provides an eco-friendly and efficient solution for egg packaging. Recent trends indicate a rising demand for eggs globally, driving the need for sustainable paper-based solutions for egg storage and transportation. This growing market demand has opened up significant opportunities for profit within the Egg Filler Flats sector.
Fast Return on Investment Higher Cost Performance
- Sold out for more than 150 lines
- Rotary forming machine
- Platen Size: 1600*400MM, 1600*560MM, 1950*420MM, 2350*420MM
- Rotary forming machine
- 6 layer dryer
- Rapid Return on Investment, Remarkably Efficient;
- Outstanding Results Achieved Through Rotary Forming Innovation;
- Compatible with a Highly Efficient 6-Pass Drying System;
- Enhanced Product Durability and Reduced Deformation.
Technical Parameters
| Recommanded Model | 2000B1C | 4000B1C | 6000B1C | |
| Molding Machine | Rotary Technology | |||
| Molding Faces | 4 Faces Forming 1 Face Transfer | 8 Faces Forming 1 Face Transfer | ||
| Platen Size | 1600 × 400 mm | 1600 × 560 mm | 1950 × 420 mm | |
| Cycle Time | 7.2 seconds | 3.6 seconds | 3 seconds | |
| Drops per Minute | 6 Layers | |||
| Drying Energy | Diesel / Natural Gas / LPG / LNG etc, or Boiler System of Steam / Conduction Oil | |||
| Standard Capacity / Hr | 2,000 pcs | 4,000 pcs | 6,000 pcs | |
| Standard Capacity / Day | 48,000 pcs | 96,000 pcs | 144,000 pcs | |
| Floor Plan (m) | 50 × 18 × 6 | 60 × 18 × 6 | 72 × 18 × 6 | |
| Labor / Shift | 3~4 | 4~5 | 4~5 | |
| Raw Material | Waste Paper | |||
| Max Product Height | 70 mm | |||
Egg Flats Machine
The Egg Flats Machine comes in a range of models to suit your specific needs. Additionally, you can customize your selection with a drying system of your choice. All machines are equipped with a specially designed advanced control system, which significantly boosts production efficiency while reducing labor costs.
Production Process
How does Egg Filler Flats Machine work? Raw Material – Pulping-Screening – Cleaner & Deflaker-Proportioning – Providing – Drying Product Line- Forming – Auto Stacking
Drying system
Hot air is applied uniformly across the surface of the pulp molding items to effectively remove moisture from the damp products. Once the drying process is complete, the items are automatically transferred to the stacking system and subsequently shrink-wrapped for packaging.
Pulp Preparation System
The process involves mixing bagasse, bamboo, or wood pulp with water or chemical solutions to create a pulp-like substance. This mixture is then processed to form a versatile pulp, which can be molded into various eco-friendly products such as packaging, tableware, and other biodegradable items.
Forming System
The slurry is used to form products through vacuum suction within the forming mold. Once molded, the pulp items are transferred using a transfer mold and then moved to the drying line for further processing.
Our Clients
HGHY is committed to helping customers tackle waste paper recycling challenges by providing practical and effective solutions. Our goal is to generate significant profits through environmentally conscious and sustainable projects.
Molded Applications
The Egg Flats Machine is highly versatile, capable of producing various types of trays, including 30-egg, 24-egg, and 20-egg trays. Additionally, it supports interchangeable molds, allowing for the creation of trays in different shapes and sizes to meet diverse needs beyond egg storage. These molds enable the production of apple trays, cup trays, electronic product packaging, bottle trays, shoe trays, and much more.
Frequently Asked Questions
The estimated production time will be around 130 days, from the receipt of order, deposit payment and/or L/C.
Our company will arrange 2 people as guide installers, and the customer will arrange installers. It usually spents 60-90 days that depends on the number of equipment purchased.
The rate of return is high, and it usually pays back in 2-3 years.
HGHY has helped more than 300 clients in over 60 countries setting up their plants with leading capacity and superior quality production.
Request a Quote
We would love to speak with you.
Feel free to reach out using the below details.
Kindly outline your needs based on the following aspects:
1. What specific types of waste are you aiming to recycle at present? (Primary Focus)
2. What specific end product are you aiming to obtain, and for what purpose? (Critical information for deeper discussion)
3. What capacity requirements do you seek? (Tailored equipment design support)
4. At which stage is your project currently: preliminary research or comparative evaluation? (Vital information for project management)
5. Are there any additional inquiries or specific requirements you’d like to address with Beston? (Personalized assistance from our project consultants)
